Free modular frame design tool

Find the weak assumptions before they become expensive aluminum.

A practical 10-point review for engineers, machine builders, labs, and integrators designing extrusion frames, guards, carts, fixtures, and test stands.

  • Fillable and printable PDF
  • Two-minute first pass
  • Vendor-neutral guidance
Preliminary review 10 checks
Braced rectangular frame under load A rectangular frame with a downward load at the upper-left joint and a diagonal support running from that joint to the lower-right corner. FRAME SPAN HEIGHT APPLIED LOAD F DIAGONAL SUPPORT P1 P2
  1. 01 Requirements written down
  2. 02 Load paths identified
  3. 03 Critical deflection checked
  4. 04 Racking controlled

Expose risk before detailed CAD

Long unsupported spans

Moment-loaded joints

Uncontrolled racking

Manual BOM errors

What it catches

Ten questions that force the design to explain itself.

01-03

Requirements and load paths

Confirm the job, trace real forces to their supports, and orient profiles for the critical direction.

04-07

Stiffness and stability

Review span, deflection, joint demand, racking control, base conditions, and tip risk.

08-10

Interfaces and execution

Protect clearances, simplify assembly, and make sure the model, cut list, and purchasing BOM agree.

The output

A fast go, revise, or pause decision.

This is not a substitute for engineering calculations or a guarding and code review. It is a structured first pass that shows where deeper work belongs.

8-10Proceed to detailed design
5-7Resolve open assumptions
0-4Pause before more CAD

Build the logic first

Give your next frame a better starting point.

Get the free checklist